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全封闭金属零部件清洗机的操作流程

来源://angelsfansgear.com/ 时间: 2023-04-06 浏览次数: 2

预清洗
Pre cleaning
由管道加热的高压溶剂通过高压喷淋管从1号溶剂储罐中喷出,并对清洗罐中的清洗件进行预清洗,以去除清洗件表面的污渍。喷洒后,溶剂将被直接蒸馏到蒸馏室中。蒸馏过程将杂质从溶剂中分离出来,并将污垢和杂质保留在蒸馏室内。清洁蒸馏室时,可使用污泥泵清除残留物。这些蒸馏的清洁溶剂和溶剂蒸汽将被冷凝并转移到2号溶剂储罐中进行后续清洗,清洗过程中也将使用该储罐。
The high-pressure solvent heated by the pipeline is sprayed from the No.1 solvent storage tank through a high-pressure spray pipe, and the cleaning parts in the cleaning tank are pre cleaned to remove stains on the surface of the cleaning parts. After spraying, the solvent will be directly distilled into the distillation chamber. The distillation process separates impurities from the solvent and retains dirt and impurities in the distillation chamber. When cleaning the distillation chamber, a sludge pump can be used to remove residues. These distilled cleaning solvents and solvent vapors will be condensed and transferred to the No.2 solvent storage tank for subsequent cleaning, which will also be used during the cleaning process.
浸入式清洗
Immersion cleaning
将1号溶剂储罐中的溶剂倒入清洗罐中,并将清洗部件完全浸泡在清洗罐中。这一过程是必要的,当清洗无数较小的工件时,以及清洗紧密地安排在清洗篮中,可以这样一种特殊的针对复杂几何形状的清洗清洗,例如一些细线和盲孔被清洗,以去除所有的污垢和污渍,甚至是一个小颗粒的材料。对于高污染和难以去除污渍的清洁零件,高压溶剂注入或超声波冲击的可选部件
Pour the solvent from the No.1 solvent storage tank into the cleaning tank and completely immerse the cleaning components in the cleaning tank. This process is necessary when cleaning countless smaller workpieces, and when cleaning is tightly arranged in the cleaning basket, a special cleaning method can be used for complex geometric shapes, such as cleaning some fine lines and blind holes to remove all dirt and stains, even a small particle of material. For clean parts with high pollution and difficulty in removing stains, optional components for high-pressure solvent injection or ultrasonic impact
冲洗
rinse
蒸馏后的清洁溶剂在高压下从2号溶剂储罐喷至清洗罐,用于清洗零件的液体冲洗
The distilled cleaning solvent is sprayed from the No.2 solvent storage tank to the cleaning tank under high pressure for liquid flushing of cleaning parts
溶剂蒸汽清洗
Solvent steam cleaning
通过式清洗机
蒸馏室中的热溶剂蒸汽将被释放到清洗室,并用蒸汽冲洗。这些热溶剂蒸汽将在较低温度下在清洁零件表面冷凝。在用纯溶剂清洗清洁部件的同时,清洁部件的表面温度也将升高,为接下来的真空干燥做准备
The hot solvent vapor in the distillation chamber will be released into the cleaning chamber and flushed with steam. These hot solvent vapors will condense on the surface of cleaned parts at lower temperatures. While cleaning the cleaned components with pure solvent, the surface temperature of the cleaned components will also increase, preparing for the subsequent vacuum drying process
真空干燥
vacuum drying 
通过降低清洗室的压力以提供快速有效的干燥,清洁部件表面的溶剂可以快速蒸发和干燥
By reducing the pressure in the cleaning chamber to provide fast and effective drying, the solvent used to clean the surface of the component can quickly evaporate and dry
PPM减少
PPM reduction
真空干燥过程停止后,清洗室内残留的溶剂蒸汽(与空气混合)将进入活性炭回收装置进行吸收。
After the vacuum drying process stops, the residual solvent vapor (mixed with air) in the cleaning room will enter the activated carbon recovery device for absorption.
活性炭再生装置
Activated carbon regeneration device
通常,当所有需要吸附的溶剂气体都被吸附后,活性炭必须回收再利用,回收的溶剂将流回溶剂储罐
Usually, after all solvent gases that need to be adsorbed are adsorbed, activated carbon must be recycled and reused, and the recovered solvent will flow back to the solvent storage tank
自动蒸馏系统
Automatic distillation system
自动溶剂蒸馏系统将监控溶剂浓缩过程。当溶剂达到一定的合适水平时,它会自动进入溶剂萃取和蒸发模式。蒸馏罐中蒸馏后的污泥和残渣将自动返回特定的废物运输容器系统,无需人员直接接触
The automatic solvent distillation system will monitor the solvent concentration process. When the solvent reaches a certain appropriate level, it will automatically enter the solvent extraction and evaporation mode. The sludge and residue after distillation in the distillation tank will automatically return to the specific waste transportation container system without direct contact from personnel
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